NHTSA ODI #11722072

2022 Ford Explorer Complaint

Power Train

Filed March 4, 2026 · Incident date February 25, 2026

Vehicle
2022 Ford Explorer
Component(s)
Power Train
Complaint filed
March 4, 2026
Date of incident
February 25, 2026
Reported VIN
1FM5K8GC8NG

Owner's description

Both catalytic converters have failed, with one have a catastrophic failure, resulting in pipe becoming disconnect from the exhaust system and dropped to pavement while vehicle was traveling at interstate speed. Pipe was facing forward when it dropped. Posed severe risk to myself and other vehicles. Disabled vehicle was towed to Ford dealership where it was confirmed both converters were cracked, with the one having broken apart. Noise and vibration condition was noted and started over a year prior, however, dealer was unable to diagnose it until the full failure made the source apparent.

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Data sourced from the NHTSA Complaints database. Complaints are submitted by vehicle owners and have not been independently verified.